Solvent Cleanbench

 

CeNSE´s cleanbench is located in our cleanroom. Full gowning is required to access the cleanbench, this consists of: shoe covers, coveralls, hairnet, and gloves. Gowning equipment is provided. Chemical gloves, goggles, face shield, and vinyl apron are provided and stored in the clean room. Please use the provided safety equipment.

Please read our policy statement on cleanbench use.

NO ACIDS ALLOWED!!!

The CeNSe Cleanroom is located in room 369 of the ASTeCC building. It is designed as an ISO 5 or class 100 cleanroom though actually tests much better. The filtered fluorescent lighting in photolithography cleanrooms contains no ultraviolet or blue light in order to avoid exposing photoresists. The spectrum of light emitted by such fixtures gives virtually all such spaces a bright yellow color.

 

Cleanroom Definition

Overview

Cleanrooms can be very large. Entire manufacturing facilities can be contained within a cleanroom with factory floors covering thousands of square meters. They are used extensively in semiconductor manufacturing, biotechnology, the life sciences and other fields that are very sensitive to environmental contamination.

The air entering a cleanroom from outside is filtered to exclude dust, and the air inside is constantly recirculated through high efficiency particulate air (HEPA) and ultra low penetration air (ULPA) filters to remove internally generated contaminants.

Staff enter and leave through airlocks (sometimes including an air shower stage), and wear protective clothing such as hats, face masks, gloves, boots and cover-alls.

Equipment inside the cleanroom is designed to generate minimal air contamination. There are even specialised mops and buckets. Cleanroom furniture is also designed to produce a low amount of particles and to be easy to clean.

Common materials such as paper, pencils, and fabrics made from natural fibers are often excluded; however, alternatives are available. Cleanrooms are not sterile (i.e., free of uncontrolled microbes) [1]and more attention is given to airborne particles. Particle levels are usually tested using a particle counter.

Some cleanrooms are kept at a positive pressure so that if there are any leaks, air leaks out of the chamber instead of unfiltered air coming in.

Cleanroom HVAC systems often control the humidity to low levels, such that extra precautions are necessary to prevent electrostatic discharges.

Low-level cleanrooms may only require special shoes, ones with completely smooth soles that do not track in dust or dirt. Entering a cleanroom usually requires wearing a cleanroom suit.

In cheaper cleanrooms, in which the standards of air contamination are less rigorous, the entrance to the cleanroom may not have an air shower. There is an anteroom, in which the special suits must be put on, but then a person can walk in directly to the room (as seen in the photograph on the right).

Some manufacturing facilities do not use fully classified cleanrooms, but use some cleanroom practices together to maintain their cleanliness requirements.[1]

Cleanroom classifications

The following is adapted from Rockwell Automation[2] and from FILT AIR[3]

Cleanrooms are classified according to the number and size of particles permitted per volume of air. Large numbers like "class 100" or "class 1000" refer to US FED STD 209E, and denote the number of particles of size 0.5 µm or larger permitted per cubic foot of air. The standard also allows interpolation, so it is possible to describe e.g. "class 2000".

Small numbers refer to ISO 14644-1 standards, which specify the decimal logarithm of the number of particles 0.1 µm or larger permitted per cubic metre of air. So, for example, an ISO class 5 clean room has at most 105 = 100,000 particles per m³.

US FED STD 209E cleanroom standards
  maximum particles/ft³
Class ≥0.1 µm ≥0.2 µm ≥0.3 µm ≥0.5 µm ≥5 µm
1 35 7 3 1  
10 350 75 30 10  
100   750 300 100  
1,000       1,000 7
10,000       10,000 70
100,000       100,000 700

NOTE: US FED STD 209E was canceled November 29, 2001[4]

 

ISO 14644-1 cleanroom standards
  maximum particles/m³
Class ≥0.1 µm ≥0.2 µm ≥0.3 µm ≥0.5 µm ≥1 µm ≥5 µm
ISO 1 10 2        
ISO 2 100 24 10 4    
ISO 3 1,000 237 102 35 8  
ISO 4 10,000 2,370 1,020 352 83  
ISO 5 100,000 23,700 10,200 3,520 832 29
ISO 6 1,000,000 237,000 102,000 35,200 8,320 293
ISO 7       352,000 83,200 2,930
ISO 8       3,520,000 832,000 29,300
ISO 9       35,200,000 8,320,000 293,000

 

Cleanroom class comparison

Because 1 m³ is approximately 35 ft³, the following classes are mostly equivalent, although the testing standards differ.

ISO 14644-1 FED STD 209E
ISO 3 1
ISO 4 10
ISO 5 100
ISO 6 1,000
ISO 7 10,000
ISO 8 100,000

 

BS 5295 cleanroom standards
  maximum particles/m³
Class ≥0.5 µm ≥1 µm ≥5 µm ≥10 µm ≥25 µm
Class 1 3,000   0    
Class 20 300,000   2,000 30  
Class 3   1,000,000 20,000 4,000 300
Class 4     200,000 40,000 4,000

Note that Class 1 also requires that the greatest particle present in any sample does not exceed 5 μm[5]

 

"Cleanroom." Wikipedia, The Free Encyclopedia. 9 Jan 2008, 14:55 UTC. Wikimedia Foundation, Inc. 24 Jan 2008 <http://en.wikipedia.org/w/index.php?title=Cleanroom&oldid=183180244>.