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Today, there
is a great drive for the creation of high precision products.
Subsequently, the processes which manufacture these products have
become highly sophisticated in their specialization. Because
of this, a specialized genre of science called Precision
Engineering has arisen. Precision Engineers in today's world
are mainly concerned with precision design, precision manufacturing,
and metrology.
Designing for higher precision is important in many different
ways. Our computer-driven world depends on the successful
design and manufacture of integrated circuits. Without the
current precision design technology, the millions of transistors
that can be placed on one tiny IC would be a mere pipe-dream
However, current practices allow us to design machines that
can place the image of a integrated circuit onto a silicon
wafer. This would not be possible were it not for the ability
to create machines with extremely low positioning uncertainties.
Precision Manufacturing concerns itself with improving
the accuracy and surface quality of the products being produced.
Processes today need to be able to have great repeatability.
Thus, this mandates being able to machine a part to within
nanometers of variation. This technology helps to prevent
waste, increases interchangeability among similar parts,
and allows us to push the envelope of current precision manufacturing
technology.
The technology for producing high precision measuring instruments,
or metrology, is essential. Without the capability for accurate
measure, the pursuit of precision design and manufacturing
is lost. This is the basic discipline behind the advancements
being made today. Coordinate measuring systems and laser
interferometers are some of the highly accurate measuring
devices being used today.
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Precision machine design has been a goal of mankind throughout
history and has its eldest roots in ancient Greece. It was
then that the value of having precise measures came to be
realized. Devices such as the staff of Archimedes, Hero's
dioptra, a precursor of the theodolite, and navigation devices
like the astrolabe displayed the necessity for precision.
The goal was far from met, however, because of inconsistencies
in the graduations between instruments. Measurements from
one device would not necessarily be reflected by those of
another. Later, Swiss watch makers improved the science through
the long development of mechanical clocks. Chronometers, born
from the need for accurate time measurement in order to advance
nautical navigation, had to be precisely constructed. Without
such technology, navies would roam astray and detailed charts
could not be made for shipping routes. Subsequently, the
quest to build a better clock resulted in the study of materials,
their properties, and the development of better, more specialized
tools.
With the improved technology researched by the watch makers
emerged a new class of instrument makers. They in turn led
to a revolution in machine tools and interchangeable parts.
The grail of interchangeability was long sought, though.
Eli Whitney, the inventor of the cotton gin, attempted to
do this with his line of muskets contracted to the US government
in 1801. Unfortunately, his attempts never really produced
anything truly interchangeable. One of Whitney's French peers,
Honore Blanc, was successful in creating interchangeable
musket locks, but was unsuccessful in getting his government to
accept the notion. Thus his work was dissolved in bankruptcy after
his death.
Eventually, interchangeable parts technology was
adopted by several companies. This spurred a race to create
better implements of measure. In the process, improved vernier
calipers and machinist rules were created. Better measurements
mean better products. The quest continues today, through
research at the University of Kentucky and elsewhere, to
further refine precision manufacturing technology.
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